Deploying state-of-the-art nonwoven extrusion systems with integrated process control. Choose your configuration below or contact us for customized design proposals.
By choosing HG Nonwoven Machinery, you partner with an engineering firm focused on high-performance, eco-friendly, and biodegradable spunbonded nonwoven technologies.
Modern spunbond and meltblown integration requires high-precision polymer extrusion, dynamic drafting control, and thermo-bonding calendars. Our systems utilize 5th generation configurations to ensure filament uniformity, low CV% values, and minimal raw material waste.
Utilizing high-performance spinnerets and steady air drafting channels. HG's 5th Gen technology increases pressure uniformity within the spin pack, producing fine, uniform filaments (1.5 - 2.0 denier) that offer high tensile strength and isotropic characteristics.
Meltblown fibers serve as the critical filtration layer. Featuring high-pressure hot air heating and specialized die tip engineering, the meltblown beam extrudes sub-micron fibers (1 - 5 microns) with uniform web weight distribution for precise filtration barrier properties.
Integrating spunbond (mechanical strength) and meltblown (filtration barriers) into a continuous inline process. Our SSMMS lines combine physical strength and softness with high barrier performance for surgical-grade fabrics.
| Configuration Type | Common Applications | Speed Capacity (m/min) | Gram Weight Range (gsm) | Energy Savings vs. 3rd Gen |
|---|---|---|---|---|
| S/SS Single/Double Beam | Packaging, Shopping Bags, Agricultural Mulching | Up to 350 - 400 m/min | 10 - 150 gsm | ~ 15% - 20% Reduction |
| SSS High-Performance | Hygiene Liners, Medical Bed sheets | Up to 450 m/min | 8 - 100 gsm | ~ 22% Reduction |
| SMS Composite Line | Surgical Gowns, Face Mask Backing, Protective Apparel | Up to 400 m/min | 12 - 80 gsm | ~ 18% Reduction |
| SMMS/SSMMS Multi-Beam | Sterilization Wraps, Premium Hygiene Products | Up to 600 m/min | 10 - 80 gsm | ~ 25% Reduction |
With deep expertise across diverse sectors like packaging, medical, hygiene, and agriculture, we guide you through the process of choosing the configuration that fits your operational needs, helping you control cost and optimize efficiency.
Breathability, softness, and reliable fluid management are essential for hygiene products. Spunbonded nonwoven materials absorb liquid quickly, keeping moisture away from the skin—ideal for baby diapers, adult incontinence pads, and feminine hygiene items.
Designed for protective clothing and surgical barriers against biological agents. Delivering critical safety profiles, they are essential for surgical gowns, face masks, bed sheets, and surgical towels, ensuring effective filtration, barrier protection, and user comfort.
Lightweight, strong, and highly reusable. Nonwovens facilitate volume reduction and repeated cycles. Commonly used for high-strength shopping bags, protective agricultural fruit bags, garment pocket springs, and specialized interlinings.
Permeable to air and water while protecting against frost, wind, and pests. By creating a microclimate, nonwoven crop covers protect vegetables and seeds from insect or UV damage, helping to extend growing seasons and improve yields.
These flagship configurations represent our core competencies in engineering high-yield, continuous-extrusion spunbond and composite lines.
Optimized for shopping bags, mattress/furniture backing, and agricultural protective covers.
Engineered for cleanroom medical wear, protective masks, and hygiene applications.
4-layer composite technology providing high filtration efficiency and barrier strength.
Premium medical configuration combining hydrostatic barrier properties with soft fabric texture.
From assembly in our CNC manufacturing centers to trial runs and customer inspection, every machine undergoes performance evaluation before shipping.
Find answers to common questions about nonwoven line procurement, operations, and services.
HG's 5th Generation design improves airflow stability and pressure uniformity inside the spin pack. This configuration results in consistent fiber diameters (1.5 - 2.0 denier), which helps reduce fabric weight variation (CV%) and lower power consumption compared to older model lines.
Yes. Our extrusion profiles and thermo-regulating calendars can be configured to process PLA and other biodegradable polymers, allowing manufacturers to respond to growing consumer demand for compostable and eco-friendly products.
We manage the complete lifecycle: from initial space analysis and layout design to custom equipment manufacturing, mechanical assembly, installation, operator training, and downstream processing integration (reclaiming, slitting, and printing).
We provide a 24-month structural and operational warranty. If issues occur, our field services team is available to deploy worldwide, complemented by digital remote support to diagnose PLC or control parameters quickly.
Discuss configuration parameters, target GSM weights, output metrics, and feasibility reports with our technical engineering team today.
Contact Our Engineering TeamBelow is the remaining selection of our industrial-grade configurations, recycling units, and specific regional models designed for stable long-term operation.
HG NONWOVEN
