China Complete Spunbond Non Woven Fabric Making Machine Manufacturer, Manufacturers

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China Complete Spunbond Non Woven Fabric Making Machine Manufacturer, Manufacturers

Spunbond Nonwoven MachineÂ â€“ A professional manufacturer from China supplying complete spunbond nonwoven fabric production lines. Features high automation, stable output (10-200 gsm), and wide applications in medical, hygiene, agriculture, and automotive industries. Customizable solutions with comprehensive technical support.

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Product Description

What is Non-woven Fabric Making Machine?

The Spunbond nonwoven fabric making machine is a complete production line that uses polypropylene granules as the raw material and utilizes the most recent spunbond spinning technology to create endless filaments.

It is a continuous, integrated production line that creates a fabric web directly from polymer granules. As a primary machinery for Spunbond Nonwoven Fabric (S) production, it is distinguished by its simplicity, affordability, and great efficiency. It is the best option for producers aiming for high-volume, cost-conscious markets where a uniform structure satisfies functional needs.

PP Spunbond Nonwoven Fabric Machine Models

HG-1600S / 2400S / 3200S Series

These machines can produce spunbond nonwoven fabric with maximum widths of 1600mm, 2400mm, or 3200mm, ranging from 10-200 GSM.

Typical Applications:

Agriculture and Horticulture

Agricultural Insulation: Frost protection and crop cover.
Landscape Fabrics: Weed control and soil stabilization.
Ecological Restoration: Erosion control blankets.

Home and Industrial Uses

Furniture Interiors: Sofa lining and mattress padding.
Packaging: Eco-friendly shopping bags and luxury padding.
Filtration: Air and liquid filter media for HVAC systems.

Product Overview & Technical Features

Our production lines feature an integrated design covering the entire process from raw material handling to finished product winding:

Process Flow: Polymer feeding → Melting and extrusion → Filament spinning → Air drafting → Thermal bonding → Winding.
Core Components: High-performance screw extruders, precision spin beams, suction web formers, and fully automatic winders.
Control System: Integrated Siemens PLC + touchscreen HMI for digital parameter setting and real-time monitoring.
Customization: Fabric weight (10-200 gsm), width (1-5 meters), and functional treatments (antistatic, antibacterial).
Production Efficiency: Maximum line speed of 500 meters/minute, supporting stable continuous operation.

The 6 Key Production Zones

1. Raw Material Feeding & Extrusion: PP chips and additives are melted using heated barrels and a rotating screw.

2. Melt Pump & Spinning Beam: Ensures consistent filament thickness by providing precise, constant pressure through the spinneret.

3. Filament Quenching & Drawing: Cool air solidifies filaments, which are then stretched by high-speed air jets to increase strength.

4. Web Formation & Suction: Filaments are randomly scattered onto a moving belt with underlying suction to ensure a uniform web.

5. Thermal Bonding (Calendering): The web passes through heated steel rollers to fuse filaments into a strong, flat fabric.

6. Winding & Slitting: Finished fabric is wound into jumbo rolls and trimmed or slit to required widths.

Technical Specifications

Model	HG-1600S	HG-2400S	HG-3200S
Production Capacity	40,000 kgs	60,000 kgs	100,000 kgs
Power Consumption	250 kW	350 kW	450 kW
Machine Width	1600 mm	2400 mm	3200 mm
Max. Production Speed	200 m/min	200 m/min	200 m/min
Fabric Thickness (GSM)	10-200 g/m²	10-200 g/m²	10-200 g/m²
Dimensions (LWH)	20811 m	201011 m	201212 m

Why Partner With Us

We enable customers worldwide to produce nonwoven fabrics economically, reliably, and sustainably. Our expertise covers the entire lifecycle of your production line.

Comprehensive market analysis and feasibility reports.
One-stop project engineering solutions from A to Z.
Advanced 5th Generation spunbond spinning technology.
Low power consumption and high production efficiency.
Dedicated engineering after-sale support.

Frequently Asked Questions (FAQ)

Q1: What raw materials are used in the spunbond process? The machine primarily uses Polypropylene (PP) granules, which are melted and extruded to form continuous filaments.

Q2: What is the thickness range of the fabric produced? The production line is capable of manufacturing fabrics ranging from 10 GSM to 200 GSM (grams per square meter).

Q3: How is the fabric's strength ensured during production? Strength is achieved through high-speed air drafting, which aligns the polymer molecules, and the random scattering of filaments that provides isotropic strength in all directions.

Q4: Can the machine be customized for specific fabric widths? Yes, standard models support widths of 1600mm, 2400mm, and 3200mm, but custom configurations for widths up to 5 meters are available upon request.

Q5: What control system does the machinery use? The machines are equipped with an integrated Siemens PLC system combined with a touchscreen HMI for real-time monitoring and digital parameter adjustment.

Q6: What are the main applications of the finished nonwoven fabric? The fabric is widely used in agriculture (crop covers), furniture (mattress padding), packaging (eco-friendly bags), and industrial filtration systems.