China Hg Extruders Manufacturer & Manufacturers

High-Capacity Polypropylene (PP) Spunbond, Meltblown, and Composite Spunmelt Extrusion Machinery Lines Engineered for Global Technical Nonwovens

Global Commercial & Industrial Landscape of Polypropylene Extrusion

The global nonwoven industry has experienced a significant paradigm shift. The demand for lightweight, high-performance, and multi-functional barrier webs is driving manufacturers toward high-end spunmelt extrusion hardware. Hg Extruders represent the pinnacle of PP (Polypropylene) spunbond and meltblown processing lines, engineered to melt, homogenize, and extrude high-viscosity polymers under tight thermal and pressure controls.

With massive growth in medical hygiene products, personal protective equipment (PPE), geopolitical mandates for local supply chain security, and standard packaging products transitioning away from single-use plastics, modern extrusion facilities must run continuously (24/7/365). HG Nonwoven Machinery integrates advanced raw material drying, multi-stage temperature zone management, and micro-precision melt distribution to address this demand, yielding uniform filament distribution even at fast linear speeds.

HG Nonwoven Machinery Factory Presentation
20+
Years of Industry Experience
300+
Extrusion Lines Implemented
20+
Export Countries & Regions
24
Months Warranty Support
HG Nonwoven Production Machinery Workshop

About HG Nonwoven Machinery

Pujiang HG Nonwoven Machinery is a well-known nonwoven fabric making machine manufacturer since 2014. The enterprise specializes in manufacturing PP spunbond and meltblown nonwoven fabric making machines with complete turnkey engineering services. Our nonwoven fabric machinery focuses on producing high-performance, eco-friendly, and biodegradable spunbonded nonwoven fabrics.

By introducing our advanced design concept (5th Generation spunbond spinning technology) from overseas, and integrating it with autonomy to match the complex needs of the market, our machine systems are characterized by convenient operation, small floor area, low power consumption, high efficiency, and low production costs.

Localized Application Scenarios

Adapting high-capacity melt extrusion systems to regional industry-specific regulatory standards, material feedstocks, and climate challenges.

1

Hygiene & Medical

Optimized for processing medical barrier sheets such as SMS, SMMS, and SSMMS. The specialized drafting slots and spinneret designs guarantee high barrier properties (hydrostatic head resistance) while keeping the texture soft and breathable. Essential for paper diapers, incontinence pads, feminine care, surgical gowns, drapes, and face masks.

2

Reusable & Green Packaging

Designed to extrude thick PP spunbond webs (up to 150 GSM) with superior tensile strength and isotropic mechanical characteristics. The resulting eco-friendly packaging material supports repeat usage, volume reduction, and clean recycling. Ideal for reusable shopping bags, garment covers, furniture pocket springs, and pharmaceutical bags.

3

Micro-Climate Agriculture

Engineered for lightweight, UV-stabilized spunbond fabrics. These permeable webs create a regulated micro-climate for crops, protecting plants from frost, wind, insects, and birds while allowing water, light, and air to filter through without suffocating the crop canopy.

Technical Roadmap: 5th Gen Extrusion & Drafting

Continuous evolution of mechanical and pneumatic extrusion systems to reduce carbon footprint, minimize energy usage, and maintain fiber uniformity.

01

Autonomous Polymer Melt & Homogenization

Our extruders feature an optimized length-to-diameter (L/D) ratio screw configuration. This design maintains steady shear rates to prevent thermal degradation of the polymer. A continuous screen changer and high-precision melt pump keep feed rates steady, mitigating pressure pulses at the spinpack.

02

5th Generation Pneumatic Slot Drafting

Moving away from traditional mechanical drafting rollers, the 5th Gen system utilizes a continuous slot draft drawing process. By adjusting the airflow velocities within the drafting slot, we achieve excellent molecular orientation. This technique creates sub-denier filaments, lowering raw material usage while maintaining high tensile strength.

03

Smart PLC-Based Heat Profile Control

The heating zones along the extruder cylinder, filter, melt pipe, and spinneret are controlled by a centralized PLC system using PID loops. By minimizing temperature variations across the spinneret width, we prevent mass imbalances, reduce breaks, and enhance overall line uptime.

High-Demand Spunmelt Extrusion Models

Industry-proven configurations developed for high throughput, fiber consistency, and fast ROI.

S/SS PP Nonwoven Fabric Making Machine

S/SS PP Spunbond Line

Engineered for lightweight packaging bags, household furniture linings, and agricultural crop covers.

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SMS Spunbond and Meltblown Nonwoven Machine

SMS Spunmelt Line

Designed for barrier fabrics used in healthcare surgical apparel, sterilization wraps, and filtration.

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SMMS Nonwovens Production Machine

SMMS Production Machine

Features 4 structural layers, offering high filtration efficiency and excellent barrier protection compared to standard SMS fabrics.

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SSMMS Polypropylene Spunbond Nonwoven Production Line

SSMMS Spunmelt Line

High barrier performance combined with soft feel and flexibility for hygiene and medical applications.

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China's Supply Chain Resilience & Manufacturing Cost Advantages

China is a global hub for advanced machine tool building, casting fabrication, and electronic component manufacturing. This ecosystem allows HG Nonwoven Machinery to procure high-grade alloys, precision-ground gearboxes, energy-efficient induction heaters, and control cabinets at competitive rates.

These supply chain advantages transfer directly to our customers. Our turnkey extrusion setups are more cost-effective than European equivalents, while delivering comparable web strength, filament uniformity, and uptime. Our localized supply clusters ensure rapid assembly, component sourcing, and testing, keeping lead times short and commissioning phases efficient.

Precision Extrusion Mechanical Engineering
HG Factory Quality Testing Area

Turnkey Engineering Support from A to Z

Developing high-quality nonwoven fabrics requires more than just extrusion hardware. It requires an integrated production system. HG Nonwoven Machinery offers complete turnkey solutions, handling clean room layout design, material handling systems, auxiliary winders, and downstream processing equipment.

Our solutions extend to essential converting machinery, including inline edge trim recycling systems, automated slitting and rewinding machines, flexographic printing systems, and nonwoven bag-making machines. With over 20 years of experience, we help you plan, commission, and scale your production efficiently.

Selecting the Ideal Non woven Fabric Machine Line for the Right Application

With deep expertise across diverse sectors like packaging, medical, hygiene, and agriculture, we will guide and help you in technical support to choose the most suitable line to start your business easily.

Various Nonwoven Fabric Rolls Application

Hygiene Solutions

Non-woven fabric is essential in the hygiene sector, offering breathability, softness, and excellent fluid management. Ideal for paper diapers, incontinence pads, and feminine hygiene products.

Medical Safety

Extensively used for protection against biological agents. They are essential for making face masks, surgical gowns, bed sheets, and surgical towels, ensuring effective filtration.

Industrial Packaging

Highly lightweight, energy-efficient, and robust, allowing for reuse and reduction in volume. Widely used for shopping bags, garment bags, and pocket springs.

Agriculture Protection

Allows air and water to pass through while providing protection against cold and pests by generating a stable microclimate around crops.

Industrial Q&A: Nonwoven Extrusion Systems

Technical guidance and operational advice for engineering, procurement, and management teams.

What is the typical L/D ratio for an HG nonwoven extruder screw?

HG extruder screws typically feature a 30:1 length-to-diameter (L/D) ratio. This design provides sufficient residence time and shear force to melt and homogenize PP resin without causing thermal degradation, which is critical for consistent filament drawing.

Can HG nonwoven extruders process biopolymers like PLA?

Yes. Our 5th Generation extrusion systems are designed with customizable temperature profiling and feeding configurations to process biodegradable polymers like Polylactic Acid (PLA) and polyhydroxyalkanoates (PHA).

How does the 5th Gen slot drawing technology improve efficiency?

By using a continuous air-draft slot instead of traditional drafting rollers, the system ensures uniform filament distribution across the entire web. This maintains high tensile strength while reducing material usage, lowering overall production costs.

What is the standard warranty and post-sale technical support?

We provide a 24-month comprehensive mechanical and electronic warranty. If troubleshooting is required, our technical team offers support via remote diagnostics IoT platforms or on-site engineering intervention.