Meltblown nonwoven technology represents the vanguard of micro- and nano-fiber extrusion. By using high-speed hot air flow to draw thin streams of polymer melt extruded from die head orifices, it creates fibers with diameters ranging from 0.5 to 10 micrometers. This physical architecture yields an exceptionally high specific surface area, delivering unmatched filtration efficiency and barrier properties.
In the modern industrial landscape, meltblown machines are not standalone systems; they are increasingly integrated into multi-beam inline installations (such as SMS, SMMS, and SSMMS). This fusion creates composite fabrics that pair the high tensile strength of spunbond polypropylene with the superior bacterial and particulate barrier metrics of meltblown cores.
As a professional manufacturer since 2014, Pujiang HG Nonwoven Machinery Co., Ltd. has led this evolution. We customize advanced lines that respond to the stringent demands of international healthcare, environmental filtration, agricultural engineering, and eco-friendly packaging.
Pujiang HG Nonwoven Machinery specializes in manufacturing PP spunbond and meltblown nonwoven fabric making machines alongside complete turnkey engineering services. Our machines prioritize producing high-performance, eco-friendly, and biodegradable fabrics to keep pace with changing environmental legislation and target zero-waste output.
By importing advanced engineering frameworks and integrating them with autonomous R&D, we launched our 5th Generation spunbond and meltblown spinning technology. This structural iteration is characterized by ease of operation, a compact footprint, lowered power consumption, high output density, and highly competitive unit production costs.
We design our lines to ensure maximum production efficiency with minimal energy consumption. We also offer custom setups to align with your facility's requirements.
Leveraging decades of industrial telemetry, we offer local market analysis to assist in crafting high-yield project feasibility briefs.
From raw polymer batching to downstream processing: recycling systems, high-precision slitting, flexo-printing, lamination, and bag fabrication lines.
We support operators with comprehensive team training and a 24-month warranty. Service is delivered rapidly via on-site visits or digital diagnostics.
High-speed production for packaging bags, home furniture linings, and agricultural protective covers.
Engineered for high-barrier medical gowns, surgical drapes, and premium personal hygiene applications.
Features a four-layer layout that increases particulate barrier efficiency compared to standard SMS options.
Delivers premium protective barriers while maintaining fabric softness, drapability, and breathability.
Discover how our 5th Generation Extrusion Technology elevates production efficiency and controls fabric consistency.
Our meltblown systems center on high-precision hanger die-heads. These distribute polymers smoothly across the extrusion width, preventing channel stagnation and minimizing thermal degradation.
By matching optimized slot widths with precise air knives, the machine maintains high-velocity hot air attenuation. This process yields uniform web formation and high-efficiency filtration media.
Combined with advanced corona or water-electret charging systems, the resulting nonwoven fabrics hold static charge reliably, enabling durable N95/FFP2 level filtration performance.
Manages flow rate and temperature dynamically to maintain stable fiber diameter and uniform web formation.
Extrusion orifices are drilled using micro-EDM processes, ensuring consistency in fiber diameters and minimizing defects.
Enhances sub-micron particle filtration by embedding a stable electrostatic charge without increasing breathing resistance.
| Machine Configuration | Effective Width (mm) | Fiber Diameter (µm) | Max Output (Tons/Day) | Key Applications |
|---|---|---|---|---|
| Single Meltblown Line (M) | 1600 / 2400 / 3200 | 1.5 - 4.0 | 2.5 - 6.0 | N95 Mask Cores, Liquid Filtration, Oil Absorbents |
| Spunbond Line (S/SS) | 1600 / 2400 / 3200 | 15 - 25 | 8.0 - 18.0 | Shopping Bags, Agriculture Protection, Furniture Dust Sheets |
| Spunmelt Composite (SMS) | 2400 / 3200 | M: 2-4 / S: 18-22 | 15.0 - 28.0 | Surgical Gowns, Sterilization Wraps, Diaper Barrier Cuffs |
| Advanced Spunmelt (SMMS/SSMMS) | 2400 / 3200 | M: 1.5-3 / S: 15-20 | 20.0 - 35.0 | Medical Protective Suits, Drapes, Premium Hygiene Products |
Provides breathability, softness, and moisture control for disposable baby diapers, adult incontinence wear, and sanitary napkins.
Delivers fluid resistance and pathogen barrier performance for surgical gowns, drapes, wrap fabrics, and protective masks.
Offers lightweight, high tensile strength, and reusability for ecological shopping bags, dust-proof garment bags, and storage boxes.
Protects crops from UV rays, pests, and frost. Permits air and water permeability to support a healthy microclimate.
The international market for nonwovens is changing, driven by demand for higher performance and stricter environmental standards. For years, single-beam lines were standard. Today, medical-grade materials require multi-beam systems (SMS, SMMS, SSMMS) to block microbes and fluids while remaining comfortable to wear.
HG Nonwoven Machinery focuses on three main engineering goals to meet these demands:
Building a new production line requires careful planning to control risk and costs. HG Nonwoven Machinery acts as a technical partner, providing engineering support from start to finish:
HG NONWOVEN
