Discover our primary high-output extrusion machinery configured for premium industrial, hygienic, and packaging production.
In the modern smart factory era, optimizing the processing of technical polymers demands complete downstream alignment. Pujiang HG Nonwoven Machinery integrates state-of-the-art 5th Generation spunbond and meltblown extrusion engineering with high-performance Hg flow packing machines. This total integration bridges the gap between raw polymer feeding and finished, individually sealed commercial packages.
By optimizing the tension controls, transport mechanisms, and real-time synchronization between the nonwoven slitting units and the final horizontal flow wrappers, global medical, hygiene, and packaging operations achieve unprecedented throughput metrics. From protective masks to hygiene liners, our holistic system ensures zero bottlenecks, minimized film waste, and maximum production efficiency.
Why This Matters: Integrating manufacturing and packaging reduces line transitions, limits contamination risks, and lowers total cost of ownership (TCO) by up to 30% compared to fragmented supplier procurement.
Established authority in precision mechanical engineering and nonwoven extrusion science.
Pujaing HG Nonwoven Machinery is a well-known nonwoven fabric making machine manufacturer since 2014. We specialize in engineering and manufacturing high-performance PP spunbond and meltblown nonwoven fabric making lines, offering a complete turnkey engineering service from A to Z. Our systems focus on creating eco-friendly, highly uniform, and biodegradable spunbonded nonwoven webs using the latest polymer extrusion technologies.
HG Nonwoven Machinery has introduced an advanced 5th Generation spunbond spinning technology concept from overseas, modified autonomously to address the precise demands of international markets. The resulting systems are highly regarded for their convenient operation, compact spatial footprint, low power consumption, high yield, and minimized operational overhead.
By pairing these high-output extruders with optimized downstream slitting, lamination, and automated Hg flow packing units, we supply factories worldwide with completely unified production corridors.
Mapping mechanical and software architectures that drive modern automated packaging throughput.
Our flow packing units leverage state-of-the-art multi-axis motion controller boards. By electronically coupling the feeding conveyor, film pulling wheels, and rotary sealing jaws, we eliminate mechanical chains, reduce wear, and minimize material slippage during high-speed operations.
Processing delicate barrier nonwovens demands constant, low-tension web handling. HG's integrated lines feature closed-loop ultrasonic tension sensors that adjust unwinding rates dynamically, preventing distortion, web breaks, or optical tracking failures.
For medical face masks and hygienic wipes requiring tight microbial barriers, the sealing jaws are controlled via precision PID controllers. This design achieves perfect gas-tight polymer packaging welds, even when using modern eco-friendly biodegradable films.
| Performance Indicator | HG Spunbond Line Integration | HG Flow Packing Sub-system | Industrial Advantage |
|---|---|---|---|
| Operating Speed | Up to 450 m/min (extruders) | Up to 350 bags/min (horizontal wrappers) | Eliminates upstream-to-downstream bottlenecking. |
| Tension Variance | < ± 2% inline web tension | Dynamic digital control loop | Prevents stretching and structural damage to thin fabrics. |
| Sealing Temp Accuracy | Precision heater jackets (spinneret) | ± 1°C continuous monitoring | Ensures hermetic seal reliability for biological/medical grade products. |
| Material Processing Options | PP, Recycled PP, PLA (biodegradable) | BOPP, Laminated Films, PE Coated Paper | Allows broad range of product and packaging customization. |
As a leading supplier of complex machinery, Pujiang HG leverages China's unmatched industrial cluster advantages to offer robust, scalable, and highly cost-competitive systems. Our manufacturing facilities benefit from immediate access to premium steel alloys, localized mechanical finishing plants, and advanced electrical component suppliers.
By keeping core processes—such as spinneret plate manufacturing, extruder screw machining, assembly, and testing—in-house, we control quality down to the micron. This domestic integration protects our buyers from global supply disruptions, reducing assembly lead times significantly.
Selecting the ideal configuration to drive efficiency in packaging, hygiene, medical, and agricultural markets.
Non-woven fabric is essential in the hygiene sector, offering breathability, softness, and excellent fluid management for comfort and protection. It quickly absorbs liquid and keeps it away from the skin, making it ideal for paper diapers, incontinence pads, and feminine hygiene products. Our integrated flow wrappers seal these components at high-speeds, maintaining critical hygiene and sterility standards.
Nonwovens fabrics are extensively used in the medical field and in protection against biological agents in other sectors. They deliver critical safety properties, such as prevention against infections and diseases. They are essential for making face masks, surgical gowns, bed sheets, and surgical towels, ensuring effective filtration, protection, and comfort. Automated Hg flow packing lines seal these critical items under cleanroom conditions, ensuring sterile products for hospitals and clinics.
Nonwoven fabric is ideal for a variety of packaging end-uses, as their exceptional lightweight, their energy-efficient production, shipping and storage, and their long life and robustness allow for two important features: volume reduction and re-usability. It is widely used for shopping bags, fruit bags, garment bags, rice bags, pocket springs, garment interlining, as well as packaging for pharmaceuticals and cosmetics. Our downstream flow wrappers package these nonwoven items in bulk or single units for retail supply.
Agriculture Non Woven Fabric allow air and water to pass through while providing wind and cold protection by generating a microclimate around the crop. Furthermore, because nonwoven works as a physical protection media, it can assist prevent damage to crops, vegetables, and seeds from insects and birds. Nonwoven materials can assist regulate heat, UV blocker agriculture, while also providing superior air and water permeability. These materials are light weight, portable, and may be tailored to match specific needs and provide specific services.
Building a modern extrusion and packing facility requires more than standalone machinery. We design, fabricate, inspect, and commission the entire line, ensuring each component matches your space and throughput targets.
Besides the core PP nonwoven fabric making machines, we help in providing services for related downstream machinery, including:
By providing a single point of engineering contact, we ensure that every mechanical gear and data interface communicates natively, preventing configuration issues.
Providing expert guidance, comprehensive operator training, and reliable after-sales support.
Our experienced team provides comprehensive market analysis and project feasibility reports tailored to your region. We help analyze local market dynamics, raw material options, and potential returns to set your business up for success.
Following installation, our experienced engineers conduct hands-on training to ensure your plant operators run the lines efficiently. We provide instruction in mechanical configurations, PLC controls, and safety protocols.
We stand behind our build quality with an extended 24-month technical support warranty. Whether you require on-site engineering support or remote digital diagnostics, we provide fast, reliable assistance.
Technical answers to key questions about modern nonwoven extrusion and packaging lines.
Our 5th Generation technology features optimized hot-air drawing channels and refined spinneret design. These developments ensure high web uniformity (low CV%), reduced energy consumption per ton, and lower overall production costs. The system also requires a smaller installation footprint compared to older platforms, making it easier to integrate into existing production spaces.
Our packaging systems use advanced multi-axis servo controllers that dynamically manage web and product tension. Dual-belt feed systems and responsive photo-eye sensors help prevent stretching or distortion when packaging lightweight nonwoven items, ensuring reliable and uniform seals.
Yes. Our nonwoven extrusion lines can be configured to process PLA (Polylactic Acid) and other bio-based raw materials. We modify the extrusion screw profiles, heating zones, and quench parameters to handle these temperature-sensitive bio-polymers effectively, allowing you to offer eco-friendly, biodegradable products.
Our A to Z turnkey engineering service includes factory layout planning, product design, complete machinery fabrication, shipment coordination, on-site installation, and testing. We also handle downstream integration with printing, laminating, slitting, and packaging lines, and provide post-commissioning operator training and support.
We provide global technical support through both remote digital assistance and on-site engineering visits. Our machines feature integrated PLC communication modules, enabling our team to analyze data and troubleshoot issues remotely to minimize production downtime.
Explore our full line of composite extrusion systems and specialized downstream packing systems.
HG NONWOVEN