High-efficiency processing units custom-configured for industrial scrap recovery and nonwoven material fabrication in automotive manufacturing clusters.
High-capacity extrusion lines producing durable polypropylene spunbond membranes optimized for vehicle interior acoustic absorption and thermal shielding components.
Turnkey post-industrial reclamation lines that process PP plastic waste into high-grade pellets, ready to re-enter extrusion workflows with zero physical degradation.
Engineered for heavy-duty plastic size reduction, handling dense purgings, thermoformed parts, and high-tenacity nonwoven fibers with minimal blade wear.
Advanced nonwoven web forming system utilizing 5th-gen spunbond technology to produce uniform, high-tensile media for Detroit's auto part manufacturers.
As the epicentre of automotive manufacturing, Detroit and the wider Michigan region are seeing unprecedented demand for high-efficiency closed-loop polymer recycling systems. Driven by both ESG corporate mandates and regional circular economy grants like *NextCycle Michigan*, manufacturers are actively transitioning from linear consumption to closed-loop post-industrial reclamation.
Whether dealing with dense blow-molded bumper scrap, high-performance interior trim, or structural packaging dunnage, companies must invest in reliable extrusion, pelletizing, and granulating equipment that can handle tough, engineered plastics. To meet this demand, HG Nonwoven Machinery integrates advanced polymer science with mechanical recycling engineering, ensuring every plant achieves peak material efficiency and lowers overall carbon emissions.
Unifying decades of extrusion machine expertise with state-of-the-art engineering to deliver reliable, turnkey industrial production lines.
HG Nonwoven Machinery is a professional manufacturer of spunbond, meltblown, and composite nonwoven fabric machine lines, dedicated to providing high-efficiency and innovative spunbond nonwoven fabric production solutions to the global market. Our company introduced advanced design (5th Generation spunbond spinning technology) concepts from overseas, integrating them with autonomous features tailored to the specific needs of the market.
Consequently, HG nonwoven fabric making machines are characterized by convenient operation, small footprint, low power consumption, high efficiency, and low production costs. Pujiang HG Nonwoven Machinery has been a well-known nonwoven fabric making machine manufacturer since 2014, specializing in manufacturing PP spunbond and meltblown nonwoven fabric making machines with complete turnkey engineering services. Our machines focus on producing high-performance, eco-friendly, and biodegradable spunbonded materials.
Why automotive tier suppliers and industrial packaging factories select HG Machinery as their long-term growth partner.
Our machines are meticulously designed and incorporate the latest technology to ensure maximum production efficiency with minimal energy consumption. We also offer customized solutions to ensure our machines align perfectly with your unique material requirements and factory floor space constraints.
Leveraging rich experience in the polymer and nonwoven industries, we provide thorough local market analysis to assist in drafting project feasibility reports, ROI modeling, capital expenditure optimizations, and energy consumption projections.
Beyond PP spunbond lines, we supply integrated auxiliary systems, including plastic recycling granulators, nonwoven fabric slitting machinery, flexo printing units, lamination systems, and automated bag-making machines to construct complete, vertical workflows.
Post-installation, our engineers perform on-site crew training to ensure smooth, efficient operations. We back our builds with a 24-month comprehensive after-sales technical support window, utilizing digital diagnostics and rapid field dispatch to keep downtime to an absolute minimum.
Our best-selling industrial production lines, built for durability, efficiency, and consistent material output.
Designed for manufacturing lightweight, high-tensile packaging bags, agricultural protection liners, and automotive interior sub-layers.
High-speed composite system producing sterile medical-grade barriers, protective gowns, surgical towels, and high-efficiency filtration media.
Features a four-layer composite structure (Spunbond-Meltblown-Meltblown-Spunbond) to achieve superior filtration rates and excellent fluid resistance.
Five-layer state-of-the-art configuration delivering unmatched barrier properties, breathability, softness, and skin comfort for premium hygiene products.
Customizing polymer machinery parameters to serve diverse industrial, automotive, agricultural, and packaging markets.
Non-woven fabric is essential in the hygiene sector, offering breathability, softness, and excellent fluid management for comfort and protection. It quickly absorbs liquid and keeps it away from the skin, making it ideal for diapers, incontinence pads, and feminine products.
Nonwovens are extensively used in medical and protective applications to prevent infections and spread of disease. They are crucial for face masks, surgical gowns, bed sheets, and surgical towels, ensuring high filtration, barrier protection, and long-wear comfort.
Highly lightweight, strong, and reusable. Excellent for shopping bags, agricultural fruit wraps, garment bags, rice storage sacks, mattress pocket springs, and protective casing. Helps reduce waste volume while maximizing durability.
Allows air and water to pass through while shielding crops from cold weather, wind, and pests. Provides microclimate regulation, UV protection, and weed suppression. Easily transportable and customizable to specific growing seasons.
By matching precision machine engineering with deep polymer expertise, HG Nonwoven Machinery helps companies produce nonwoven roll goods and recycle post-industrial scrap cost-effectively, reliably, and sustainably. We focus on optimizing extrusion metrics: reducing energy use per kilogram, extending melt filtration screens' lifespans, and automating tension controls to minimize waste.
From resin feeding silos to automatic winders, slitters, and packaging systems.
5th Generation spunbond technology cuts energy draw by up to 20-30%.
Running recycled polymers in spunbond lines introduces technical hurdles, mainly fluctuation in melt flow index (MFI) and foreign contaminants. HG Nonwoven Machinery resolves these challenges by integrating advanced single and twin-screw extruders featuring L/D ratios of up to 32:1. This design, paired with multi-stage vacuum degassing zones, pulls volatile organic compounds (VOCs) and moisture from the melt. This ensures the output nonwoven web retains uniform tensile strength, consistent fiber diameter, and color uniformity.
To prevent particle contamination from blocking spinneret orifices, our lines are outfitted with continuous double-piston screen changers. These hydraulic systems switch screen cavities without disrupting production flow or dropping pressure, minimizing downtime and maintaining consistent web weight.
To achieve clean mechanical characteristics in products like automotive trunk carpets or battery separators, we utilize precision calenders with advanced oil heating control. This ensures uniform temperature across the roller width within a tolerance of ±1°C, eliminating weak spots in the nonwoven web.
| Machine Model Type | Standard Width (mm) | Max Extrusion Capacity (kg/h) | Filament Denier (den) | Production Speed (m/min) |
|---|---|---|---|---|
| HG-1600S (Single Beam) | 1600 | 150 - 220 | 1.8 - 2.5 | Up to 150 |
| HG-2400SS (Double Beam) | 2400 | 350 - 450 | 1.5 - 2.2 | Up to 300 |
| HG-3200SSS (Triple Beam) | 3200 | 600 - 800 | 1.2 - 2.0 | Up to 400 |
| HG-SMS / SMMS Composite | 2400 / 3200 | 400 - 900 | S: 1.5-2.2 / M: 2-4 (micron) | Up to 500 |
Tracking future innovations in polymer extrusion, automated waste reclamation, and bio-based plastics processing.
Future iterations of our control systems integrate cloud monitoring and real-time melt pressure analysis. By constantly evaluating torque, pressure, and thermal variance, the system auto-adjusts barrel heat zones to accommodate shifts in incoming recycled resin quality.
As manufacturers seek alternatives to oil-based plastics, we are modifying extrusion screws to handle bio-based resins like Polylactic Acid (PLA) and PBAT. These modifications prevent polymer degradation and preserve fiber strength during low-temp draw cycles.
To help customers meet regional US clean air mandates, we are updating vacuum degassing units with activated carbon media beds. This setup catches outgassed volatiles during recycling, preventing workplace odors and reducing emissions.
Detailed answers to mechanical, logistical, and material questions from procurement and operations teams.
Our twin-screw reclaim systems use a high L/D ratio screw profile combined with precise closed-loop heating zones. This setup homogenizes the melt before it hits the spinneret or pelletizer die, reducing the impact of MFI shifts in mixed-source recycled scrap.
We build our control cabinets with UL-listed or CSA-compliant electrical components (such as Siemens PLCs and ABB drives) to meet local code requirements. Safety gates, emergency stops, and warning lights are designed to align with OSHA standards.
Engineering, manufacturing, testing, and shipping prep generally takes 120 to 180 days. Once the equipment arrives at your facility, our field engineering team completes mechanical assembly, calibration, and training over a 3 to 4-week window.
Double beam (SS) systems add a second layer of filaments, creating a fabric with improved tensile strength and uniform weight distribution. This is highly recommended for applications requiring strong tear resistance, such as auto carpet backings.
Yes, our extrusion units can be configured with specialized feed systems and screw geometries suited for Polylactic Acid (PLA). This modification allows you to produce compostable filtration, hygiene, and packaging materials.
Engineered extrusion machinery systems, customized for Detroit's high-demand manufacturing and packaging industries.
Scalable machinery configurations with options up to 3200mm width, producing high-tensile backing webs for Detroit's auto interior component laminations.
A dependable, heavy-duty single-beam extruder line configured to run at high outputs, delivering uniform coverstock webs for vehicle soundproofing liners.
Designed for continuous operation, this system maximizes output speed and reduces raw energy draw, supporting high-volume industrial packaging lines.
Customized system with specialized draw channels, optimizing nonwoven material thickness to meet automotive NVH (noise, vibration, harshness) standards.
Double-beam spunbond technology configured to produce durable, high-load fabrics for reusable industrial logistics packaging and container liners.
High-speed machinery line built to produce uniform seat-bottom protection fabrics, reducing noise between internal springs and structural upholstery.
Combines spunbond and meltblown capabilities to produce multi-layer fabrics suitable for high-efficiency cabin air filters and face masks.
Optimized 1600mm line width designed for fast product changeovers, helping smaller production facilities run custom material batches efficiently.
Get in touch with our engineering team for detailed technical specs, customized production line layouts, and tailored project feasibility reports for your facility.
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